Custom Gear Services for Brand Owner

The specific content of design and development includes:

1. Structural Design: 

Using UG, 3D design software such as Pro/E is used to design gear structures that can achieve precision transmission.

2. Material Selection: 

Strictly select suitable materials based on the gear usage environment and strength requirements.

3. Motion Simulation Analysis:

Through precise motion simulation analysis, optimize the gear structure to ensure the optimal transmission efficiency of the gear.

4. Sample Production:

Produce samples based on the selected materials and design drawings.

5. Sample Testing:  

Measure whether the size and hardness of the sample meet the design requirements.

6. Trial Installation Verification:

Assist customers in vehicle installation testing and verification of samples.

Core processes of manufacturing and processing include:

1. Forging of Blanks:

High-strength forging processes lay a solid foundation for gears.

2. Lathe Machining:

Fine lathe machining ensures precise gear dimensions..

3. Forming Processes:

Utilizing techniques such as gear hobbing, gear shaping, etc., to achieve precision gear shaping.

4. Heat Treatment:

Through scientific heat treatment processes, we enhance gear hardness and wear resistance.

5. Gear Tooth Grinding:

Achieving excellent surface smoothness and precision for gears.

6. Cleaning and Anti-Rust Treatment:

Ensuring each product is clean and rust-resistant.

Customizable contents include:

●  Material customization

●  Hardness customization

●  Dimension customization

●  Precision requirement customization

●  Exterior color customization

●  Package customization

Key stages of quality control include:

1. Raw material inspection:

Including strength testing and material composition analysis to ensure the quality of each batch of materials.

2. In-process inspection:

Strict monitoring at every stage of production to ensure precise and accurate processes.

3. Finished product inspection:

Including dimension, hardness, and runout testing to ensure each finished product meets standards.

Packaging and logistics services include:

1. Customized packaging:

Providing inner packaging, color box packaging, and transportation packaging according to your needs to build a unique brand image.

2. Logistics services:

Providing sea freight, air freight, and customs clearance services to ensure your products reach their destination smoothly.